3D-Printed Lattices Enable Padics’s Customized Kiteboard Bindings

Padics partnered with Forward AM to design and produce a revolutionary, custom-made binding for kiteboards. The first prototype was featured at Formnext 2023 and showcased the broad potential of lattice structures manufactured through 3D printing. Made from Ultrasint® TPU01 on MJF technology, the initial tests conducted by Padics showed the vast potential of Additive Manufacturing to provide a unique riding experience with outstanding damping properties and improved grip.

Together we’ve pioneered a groundbreaking revolution in kitesurf pads by elevating the experience with the integration of TPU lattice structures. This innovation isn’t just about enhancing performance; it’s about personalized comfort and control. The utilization of AM technologies has allowed Padics to tailor the damping behavior to each rider’s foot shape. Whether female or male, these custom pads can accommodate a wide variety of unique foot structures and preferences to provide redefined grip, responsiveness, and unparalleled riding comfort. This customization ensures exceptional performance by adapting to the rider’s body weight and riding style delivering an unmatched experience on the water.

Lattices in 3D printing with validated mechanical performance are emerging as the pinnacle of damping design due to their unparalleled precision in damping capabilities. Consisting of repeating patterns of cells, beams, and nodes, these 3D-printed lattices enable entirely new designs that were previously considered unattainable. By meticulously fine-tuning lattice properties, designers can manipulate mechanical properties to achieve higher comfort, better rebound, better ventilation, and lower weight-all within a single material.

The Customization of the damping behavior to match the preferences and riding styles of an individual is essential. This approach by Padics ensures that riders can achieve their desired feel on the water by precisely tailoring the damping properties to their desires and needs. Whether an athlete is seeking a softer, more forgiving ride or a firmer, more responsive experience, 3D printing with lattices provides the necessary adjustments to enhance the kitesurfing experience.

By using Ultrasint® TPU01 and implementing lattice structures with the design, Padics was able to provide their customers with a customized footpad that could be manufactured in a serial production process. Forward AM brought a depth of expertise in latticing for damping structures that was crucial to the project and was only possible through 3D printing technologies.

The utilization of Hydesign, Hyperganic’s new cloud-based 3D design solution, supported the creation of kiteboard pads with the exact damping properties required by Padics. The finishing process used on the TPU01 material also made the pad surface repellent of the seawater in which it would be used ensuring longevity of the product.