Fast-Track Prototyping with3D Printed Mold Inserts

The Ultrasim® 3D NextMold

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Ultrasim® 3D NextMold

Faster Tooling for Fastest Prototyping

Discover Ultrasim® 3D NextMold – our solution for rapid tooling using 3D printed molds. Specializing in injection molding inserts, Ultrasim® 3D NextMold leverages the advanced photopolymer material Ultracur3D® RG 3280 to help you accelerate your product development cycles and streamline the production of prototypes and small series.

Resources:

An Advanced Solution, Trusted by Experts

Ultrasim® 3D NextMold Prototyping at MD Elektronik

MD ELEKTRONIK uses our solution to quickly create 3D printed inserts for injection over-molded data cable prototypes. This reduces the need for metal molds, allowing new designs to be tested within a day instead of waiting up to 20 weeks for metal molds.

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Accelerate your Innovation with Rapid Prototyping

Clear Time Advantage

Go Full Speed, Advancing Molding to the Next Level

  • No delays from mold-suppliers​
  • Quick Design iterations for OEMs​
  • Quick sales cycles for contract manufacturer​s

Substantial Cost Advantage

Leverage AM to Reduce Short and Long-Term Costs

  • Cheaper than CNC-milled steel molds​
  • No price volatility for external mold manufacturing​
  • Lower initial investment for machinery

Material Authenticity

Prototype in Final Materials for Accurate Testing

  • Use Final Materials for your Prototypes
  • Reduce Guesswork and Simulation Efforts
  • Enhance Accuracy with Real-World Material Testing

Revolutionize your Prototyping Process

Ultrasim® 3D NextMold is designed to revolutionize your prototyping process, offering a faster, cost-effective, and reliable upgrade to traditional mold making. Whether you’re an OEM looking to accelerate your product development or a molder seeking to enhance your service offerings, our solution provides the tools and support you need to stay ahead in a competitive market.

Leverage AM-Accelerated Product Development​

3-Day Leadtime | Ultrasim 3D NextMold Inserts

Mold Design
First Print
Post Processing
Molding

56-Day Leadtime | Conventional Steel Molds

Mold Design
Toolmaker Contact
Mold Manufacturing
Shipping
Molding

Discover our Ultrasim® 3D NextMold Packages

Find the Right Solution Tailored to your Needs

  • Engineering Services of AM Material Experts
  • Software Solutions and Printing Services
  • Fast-Track Ordering with Certified Service Bureaus
  • DIY Resources
  • Workshops and Ongoing Support
Ready to PrintReady to UseEnterprise

For experienced AM users who want to profit from expert guidance in mold design, printing, and post-processing, plus free DIY resources.

For beginners in AM. Our end-to-end service delivers a ready-to-use 3D printed mold, including design, printing, and post-processing, with optional add-ons.

Tailored for your business. Get engineering services, software, a printer subscription with a trusted partner, and materials. Includes workshops and rapid support to maximize your technology's potential.
Design of 3D Printable Insert





Fast-Track
Printing Parameter Guidelines
Access to Learning Assets
3-Hour Expert Consulting
3D Printing Service-



Service Bureau Network
Software Partner for AM Design--
Printer-on-Premise Solution--
Workshops & Support--
Mechanical Finishing-Add-onAdd-on
3D Measurement Scan & Documentation-Add-onAdd-on
Mold SimulationAdd-onAdd-onAdd-on
Surface Texture DesignAdd-onAdd-onAdd-on
Injection Molded PartsAdd-onAdd-onAdd-on / network
Extended ConsultingAdd-onAdd-onAdd-on
Injection Molding Materials which can be used


Already validated Materials:

  • PP GF30: Polypropylene Glass Fiber 30%

  • ABS: Acrylonitrile Butadiene Styrene

  • PA6.6 GF25: Polyamide 6.6 (Nylon 6.6) Glass Fiber 25%

  • POM: Polyoxymethylene (also known as Acetal or Polyacetal)

  • PC: Polycarbonate

  • PBT GF30: Polybutylene Terephthalate Glass Fiber 30%

  • Other Materials? Contact us!
What we need from you


  • Final part as STEP file

  • File of the Basemold or a reference insert from a similar part or an earlier version

  • If available, picture or videos of a mold simulation




  • Final part as STEP file

  • File of the Basemold or a reference insert from a similar part or an earlier version

  • No Basemold available? Contact us and benefit from our molding network!

  • Information on your business & manufacturing processes
PriceStarting at 400€Starting at 1.100€On Request

Discover our Ultrasim® 3D NextMold Packages

Find the Right Solution Tailored to your Needs

Powerful Materials, Advanced Application

Ultracur3D® RG 3280

Ultracur3D® RG 3280 stands out among our resin lineup with exceptional properties. Despite its high particle loading, it maintains low viscosity and minimal particle settling, ensuring easy handling and printing. With high stiffness and temperature resistance, it's ideal for tooling, molding, and wind tunnel testing. Plus, its white, ceramic-like appearance adds to its versatility.

Benefits at a Glance

  • Superior stiffness
  • Superior temperature performance
  • Very fast and easy to print
  • High suspension stability

Material Properties

  • Young’s modulus: 10,000 MPa
  • Tensile strength: 76 MPa
  • Heat deflection temperature: >280 °C
  • Viscosity, 30 °C: 230 mPas

Stay ahead in a competitive market​

Accelerate your prototyping process with Ultrasim® 3D NextMold.
Request your free consultation today!

GET STARTED TODAY!

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